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WanHu journal

Author: 520prints@gmail.com

Practical notes on polishing, abrasives, workshop processes and product selection from a manufacturing perspective.

Flap discs with metal, composite and flat backings for different workpieces
Surface Preparation

Flap Discs and Cutting Wheels: Backing, Grit and Workpiece

Flap discs all look similar on a shelf, but the backing, the flap layout and the abrasive grain decide whether a disc blends a weld cleanly or just makes heat. This guide separates the variables so you can specify a disc from the workpiece backwards. Backing: what the plate does The backing controls support and […]

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White, green and blue polishing compound bars next to a white cutting bar
Buffing & Polishing

Polishing Compound Colours: Which Bar with Which Wheel

Ask three polishers which compound colour means what and you will get three answers. Colour is a useful way to keep bars and wheels apart on the bench, but it is not a universal grade standard. What actually matters is the sequence: a cutting stage to remove the scratch pattern, then a colouring stage to […]

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Polishing pen brushes in wool, brass wire, cotton cloth and horse hair on 3mm shanks
Buffing & Polishing

Pen Brushes and Mini Buffing Wheels: Sizes, Materials and Uses

Every polishing job has places a big wheel cannot reach: corners, slots, threads, engraving, jewellery findings, die cavities, the inside of a tube. Pen brushes and mini mounted wheels exist for exactly that. They run on a 2.35mm or 3mm shank in a rotary tool, and choosing between them comes down to three numbers — […]

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Cotton buffing wheels showing the stamped diameter and ply count on the cloth
Buffing & Polishing

Cotton Buffing Wheel Sizes and Ply Counts: How to Read the Stamp

Most cotton buffing wheels carry a simple stamp — a number, a multiplication sign, another number. That mark tells you the diameter and how many layers of cloth the wheel is built from, and those two numbers explain almost everything about how the wheel will behave. This guide shows how to read it and how […]

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